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  • Heavy-Duty Hydraulic Hose Winding Machine
  • Heavy-Duty Hydraulic Hose Winding Machine

Heavy-Duty Hydraulic Hose Winding Machine

The Heavy-Duty Hydraulic Hose Winding Machine (model designation HOSE WINCH) is engineered for high-pressure hose handling tasks across industrial, construction, mining, and offshore service environments. Unlike electrically or manually operated winding units, this machine relies on a hydraulic-driven mechanism, drawing power directly from an existing hydraulic circuit rather than a dedicated electrical drive train. This characteristic makes it well suited to field conditions where stable electrical infrastructure is limited or where the equipment needs to remain compatible with hydraulic power units already in service.

Built to manage a maximum working pressure of 150 MPa (1500 Bar) and a designed flow rate of 167 L/min (44 GPM), the unit is positioned for heavy-duty hose winding operations that exceed the capacity of lighter-duty equipment. It is fitted with a standardized M24*1.5 connection thread for interfacing with high-pressure hose assemblies, and its motor is configured for a 380V, 50Hz power supply at a rated output of 4 kW. Together, these characteristics support consistent, repeatable winding performance across demanding industrial maintenance and fluid power applications.

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Product Parameter Specifications Parameter

Specifications Details
Model HOSE WINCH
Max pressure 150MPa (1500Bar)
Designed flow 167L/Min (44GPM)
Driven type Hydraulic driven
Motor Power 4 KW 380V 50HZ
Connection M24*1.5

Control Process

1. Pre-Operating Procedure

Add the hydraulic oil into the oil tank.

2. Hydraulic Connection

Connect the Hydraulic oil outlet with hose reel.

3. Return Pipe Setup

Connect the hydraulic oil back pipe with the returning position.

4. High Pressure Connection

Connect the high pressure hose from pump to the hose reel.

5. Activation

Press START to start working.

Key Features of the Heavy-Duty Hydraulic Hose Winding Machine

Hydraulic-Driven Operation

The winding mechanism is powered hydraulically rather than through an electric motor or manual crank, enabling operation in settings where dedicated electrical circuits are limited, such as oilfield sites, mining areas, and offshore platforms.

High-Pressure Handling Capacity

A maximum working pressure rating of 150 MPa (1500 Bar) aligns the unit with the pressure range typically generated when handling heavy-duty hydraulic hoses used in mining, construction, and industrial fluid power systems.

Rated Flow Capacity

A designed flow rate of 167 L/min (44 GPM) allows the machine to accommodate fluid volumes produced by mid-to-large hydraulic power units, supporting steady, uninterrupted winding during operation.

Standardized Connection Interface

The M24*1.5 threaded connection follows a recognized sizing standard for high-pressure hose fittings, simplifying integration into existing hose handling and hydraulic servicing setups.

Motor and Electrical Configuration

The motor operates on a 380V, 50Hz power supply at a rated output of 4 kW, a configuration consistent with common industrial electrical infrastructure found in manufacturing and field service settings.

Heavy-Duty Structural Design

Mechanical components are built to withstand repeated high-pressure operating cycles, supporting use in continuous or high-frequency hose handling tasks typical of industrial maintenance environments.

Operating Procedure for the Heavy-Duty Hydraulic Hose Winding Machine

The following sequence outlines the standard pre-operating and startup procedure for the unit:

  1. Fill the hydraulic oil tank with an appropriately rated hydraulic oil before starting the unit.
  2. Connect the hydraulic oil outlet line to the hose reel.
  3. Connect the hydraulic oil return line to the designated return position.
  4. Connect the high-pressure hose from the pump to the hose reel inlet.
  5. Connect the outlet high-pressure hose to the hose reel outlet port.
  6. Press the START control to begin the winding operation.

Application Scenarios for the Heavy-Duty Hydraulic Hose Winding Machine

  • Oilfield and well-service operations, where high-pressure hoses require frequent winding, replacement, and pressure testing during equipment servicing.
  • Mining machinery support, particularly for hydraulic systems on heavy mobile equipment operating under continuous mechanical load.
  • Construction equipment maintenance, including hydraulic hose handling for excavators, loaders, and similar earthmoving machinery.
  • Marine and offshore engineering operations, where hydraulic-driven equipment is often preferred due to restricted electrical access.
  • Industrial hydraulic system maintenance within manufacturing facilities and fluid power workshops handling multiple hose assemblies.
  • Fleet and equipment maintenance workshops that service hydraulic hoses across a range of vehicle and machinery types on a recurring basis.

Drive Method Comparison: Hydraulic, Electric, and Manual Hose Reel Systems

The table below outlines how hydraulic, electric, and manual or pneumatic drive methods generally compare in hose reel winding equipment, providing context for the drive configuration used in this machine:

Comparison Aspect Hydraulic-Driven Electric-Driven Manual / Pneumatic-Driven
Power Source Existing hydraulic power unit Dedicated electric motor circuit Manual operator force or compressed air supply
Typical Pressure Handling Suited to heavy-duty, high-pressure hose systems Suited to standard industrial pressure ranges Suited to lighter-duty hose handling tasks
Electrical Infrastructure Requirement Minimal, relies on the hydraulic circuit Requires a stable electrical power supply Minimal to none
Maintenance Focus Hydraulic fluid, seals, and connections Electrical components and motor wear Mechanical wear components
Common Application Range Oilfield, mining, offshore, heavy industrial General industrial and workshop settings Light-duty or occasional hose handling tasks

Installation and Maintenance Guidelines for the Heavy-Duty Hydraulic Hose Winding Machine

  • Confirm the hydraulic oil tank is filled with an appropriately rated hydraulic oil before each operating cycle.
  • Inspect the outlet, return, and high-pressure hose connections for secure attachment prior to startup.
  • Periodically examine the M24*1.5 connection threads for wear to help maintain a reliable seal under high-pressure conditions.
  • Verify that the available power supply matches the rated 380V, 50Hz, 4 kW motor configuration before connecting the unit.
  • Carry out routine visual inspection of the hose reel and winding mechanism to identify wear associated with frequent use.
  • Maintain hydraulic fluid cleanliness through regular filtration checks to support stable flow performance over time.

Frequently Asked Questions about the Heavy-Duty Hydraulic Hose Winding Machine

The following questions address common considerations when evaluating or operating the Heavy-Duty Hydraulic Hose Winding Machine:

Q1: What is the Heavy-Duty Hydraulic Hose Winding Machine designed to do?

It is designed to wind and manage high-pressure hydraulic hoses during installation, replacement, and maintenance tasks across industrial, construction, mining, and oilfield service applications.

Q2: Why does the machine use a hydraulic drive instead of an electric motor for winding?

A hydraulic drive allows the unit to draw power from an existing hydraulic circuit, which is useful in field environments where a dedicated electrical power source for winding equipment may not be readily available.

Q3: What is the maximum pressure the machine is rated to handle?

The machine is rated for a maximum working pressure of 150 MPa (1500 Bar), corresponding to the pressure levels associated with heavy-duty hydraulic hose systems.

Q4: What connection size does the machine use, and what does it determine?

The unit is fitted with an M24*1.5 threaded connection, which determines compatibility with hose fittings that share the same thread standard.

Q5: What electrical supply does the machine require to operate?

The integrated motor is rated for a 380V, 50Hz power supply with an output of 4 kW; confirming this matches the available power source is recommended before connecting the unit.

Q6: What flow rate is the machine designed to handle?

The machine has a designed flow rate of 167 L/min (44 GPM), aligning it with hydraulic power units commonly used for heavy-duty hose winding tasks.

Application Area Application

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Wuxi Hongyuan Pump Manufacturing Co., Ltd.
Wuxi Hongyuan is an integrated high-tech enterprise that gathered research and development, production, sale and service of high-pressure cleaner, high-pressure roughing machine and high-pressure plunger pump as a whole.

Hongyuan is the professional pump manufacturer producing super high pressure cleaner, high pressure cleaner, high pressure roughing machine and high pressure cleaning pump. All products manufactured by the company with a pressure protection system, oil temperature control system, water flow pressure control system, control system. When researching, developing and introducing new technology, the company pays more attention to the detail treatments of the products such as high pressure cleaning devices and so on.

As China Wholesale Heavy-Duty Hydraulic Hose Winding Machine Suppliers and Heavy-Duty Hydraulic Hose Winding Machine Company, our products strictly accord with JB/T8093-1999 standard and have passed through ISO9001 quality system. We focus on world leading technology, introduce the German KAMAT technology,and constantly improve the quality system of our excellent products such as cleaning equipment and so on. We offer Heavy-Duty Hydraulic Hose Winding Machine for sale.
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